Saica Group strengthens its innovation and environmental commitment with a key investment in energy efficiency at its Buxton site.

Saica Group has taken an important step forward in its commitment to innovation, environmental protection and energy efficiency with the implementation of the RTO25 system at its Buxton site, part of Saica Flex, the Group's flexible packaging division.This innovative solution reduces emissions while optimising the site’s energy consumption.

In general terms, the RTO25 system is a technology that cleans the air generated during the printing process. It works by removing virtually all polluting compounds before they are released into the atmosphere. At the same time, it captures the heat generated during this process and reuses it within the plant, preventing energy waste.

This dual benefit has a very positive impact both on the environment and on day-to-day operations. On the one hand, the system can eliminate up to 99.9% of volatile organic compound (VOC) emissions, directly contributing to improved air quality and a reduced environmental footprint. On the other hand, the recovered energy is reused to power key equipment such as printing presses and laminators, significantly reducing the need for fossil fuels.     

Thanks to this improvement, the plant achieves a great annual energy saving, reflected in lower fuel consumption. This important investment allows Saica’s Buxton site to reduce the global warming potential of the gases emitted into the atmosphere. In addition, the system allows surplus heat to be used for other applications within the plant, such as space heating or hot water generation, further increasing overall site efficiency.

With an investment of around €950,000, this project reinforces Saica Group’s commitment to a more sustainable, efficient and responsible industrial model, demonstrating that industrial growth can go hand in hand with environmental responsibility.

About Saica Group

Saica Group offers sustainable paper solutions for the manufacture of corrugated cardboard and packaging, promoting circularity in waste management. With more than 14,500 employees and a presence in 13 countries (Spain, France, Italy, Portugal, the United Kingdom, Ireland, Luxembourg, the Netherlands, Poland, the United States, Germany, the Czech Republic and Romania), Saica Group has four business lines: the production of recycled paper for corrugated cardboard (Saica Paper), waste management and environmental services (Saica Natur), the production of corrugated cardboard packaging (Saica Pack), and flexible packaging (Saica Flex). The group's revenue is € 3.962 million (consolidated sales as of 31 December 2025)